Incodema3D expands its metal AM capacity with four new EOS systems

Incodema3D, a leading additive manufacturing company, has recently announced its expansion of metal additive manufacturing (AM) capacity with the acquisition of four new EOS M 300-4 systems. With an already impressive fleet of 28 metal AM systems, this latest investment highlights Incodema3D’s commitment to continued growth and advancement in Direct Metal Laser Solidification (DMLS) technology. The decision to add the EOS M 300-4 to their arsenal was driven by factors such as uptime, ease of use, and scalability, as Incodema3D strives to meet the growing demands of its customers in aerospace, defense, and other industries. The company’s dedication to providing high-quality and efficient solutions has made them one of the largest additive manufacturers in North America. With this expansion, Incodema3D solidifies its position as a prominent player in the metal AM industry.

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I. Introduction

Incodema3D, a leading additive manufacturer in North America, has recently expanded its metal AM capacity by acquiring four new EOS M 300-4 systems. This move comes as part of Incodema3D’s rapid growth and investment in Direct Metal Laser Solidification (DMLS) technology. With a total fleet of 28 metal AM systems, Incodema3D aims to solidify its position as one of the largest additive manufacturers in the region. This article will explore the importance of the EOS M 300-4 systems, Incodema3D’s expansion plan, and the strategic investment for a production boost.

II. Incodema3D’s Metal AM Capacity

A. Incodema3D’s participation in Elementum 3D’s project

Incodema3D’s acquisition of four EOS M 300-4 systems follows its participation in Elementum 3D’s project. This collaboration has allowed Incodema3D to further enhance its metal additive manufacturing capabilities and expand its capacity.

B. Acquisition of four EOS M 300-4 systems

The addition of these four EOS M 300-4 systems brings Incodema3D’s total fleet of EOS technology to 28 metal AM systems. This substantial investment reflects Incodema3D’s commitment to staying at the forefront of additive manufacturing technology.

C. Total fleet of EOS technology now at 28 metal AM systems

With the acquisition of the new EOS M 300-4 systems, Incodema3D now boasts a fleet of 28 metal AM systems, all of which utilize EOS technology. This significant number of systems demonstrates Incodema3D’s dedication to providing high-quality additive manufacturing services.

D. Rapid growth and investment in DMLS technology

Incodema3D’s expansion of its metal AM capacity is a testament to its rapid growth and investment in Direct Metal Laser Solidification (DMLS) technology. This technology allows for the production of complex and highly precise parts, making it a crucial aspect of Incodema3D’s manufacturing capabilities.

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III. Importance of the EOS M 300-4 Systems

A. Factors driving the investment decision

Several factors drove Incodema3D’s decision to invest in the EOS M 300-4 systems. These factors include uptime, ease of use, scalability, and the ability to meet growing customer demands.

B. Uptime, ease of use, and scalability

The EOS M 300-4 systems offer high uptime, making them reliable and efficient machines for continuous production. Additionally, their user-friendly interface and intuitive design make them easy to operate, ensuring a seamless production process. Moreover, the scalability of these systems allows Incodema3D to meet the increasing demands of its customers.

C. Meeting growing customer demands

By investing in the EOS M 300-4 systems, Incodema3D is better equipped to meet the growing demands of its customers. The speed and efficiency of these systems enable Incodema3D to deliver high-quality parts quickly and effectively, ensuring customer satisfaction.

D. Reliability and user-friendliness of the system

Incodema3D values the reliability and user-friendliness of the EOS M 300-4 systems. These qualities contribute to the overall success of Incodema3D’s additive manufacturing processes, ensuring consistent and exceptional results for its customers.

E. Features and specifications of the EOS M 300-4

The EOS M 300-4 systems are equipped with four 400w precision fiber lasers and have a generous build area measuring 300 x 300 x 400 mm. With scan speeds reaching up to 7.0 m/s (23 ft./sec), these systems offer exceptional efficiency. The inclusion of dual material recoaters reduces the time between laser exposures, resulting in consistent part quality and increased productivity. Additionally, the extensive range of available materials ensures versatility and excellence in production.

IV. Incodema3D’s Expansion Plan

A. Investment in necessary pre- and post-production equipment

Incodema3D has made significant investments in all necessary pre- and post-production equipment to support its metal AM capacity expansion. These investments ensure a seamless production process and allow Incodema3D to deliver high-quality parts to its customers.

B. Expansive facility in Freeville, New York

Incodema3D’s expansion plan includes the establishment of an expansive facility in Freeville, New York. This facility spans 60,000 square feet, providing ample space for the company’s growing additive manufacturing operations.

C. Aim to solidify position as a leading additive manufacturer in North America

By expanding its metal AM capacity and investing in necessary infrastructure, Incodema3D aims to solidify its position as a leading additive manufacturer in North America. This expansion plan reflects Incodema3D’s commitment to providing exceptional additive manufacturing services to its customers.

V. Importance of the Relationship with EOS

A. Key pillar of Incodema3D’s business

The relationship with EOS is a key pillar of Incodema3D’s business. Since its initial purchase of an EOS system in 2012, Incodema3D has relied on EOS technology to drive its additive manufacturing operations. The continued partnership with EOS has contributed to Incodema3D’s success and growth.

B. Support and advancements provided by EOS

EOS has provided ongoing support and advancements to Incodema3D. From day-to-day support for its fleet of systems to continuous product advancements, EOS has played a vital role in assisting Incodema3D’s additive manufacturing operations.

C. Appreciation for the partnership

Incodema3D expresses its appreciation for the partnership with EOS. The collaboration between the two companies has been instrumental in Incodema3D’s success and growth. Incodema3D looks forward to continuing this partnership and benefiting from EOS’s expertise in additive manufacturing technology.

VI. Strategic Investment for Production Boost

A. Near 90% production utilization with current fleet

Incodema3D currently operates at near 90% production utilization with its existing fleet of metal AM systems. This high production utilization highlights the demand for additive manufacturing services and the need for increased capacity.

B. Need for fastest systems on the market

Recognizing the growing demands of its customers, Incodema3D identified the need for the fastest systems on the market. The acquisition of the EOS M 300-4 systems allows Incodema3D to meet this need and provide efficient and timely production to its customers.

C. Recognizing growing customer demands

Incodema3D understands the importance of staying ahead of growing customer demands. By investing in the EOS M 300-4 systems, Incodema3D can ensure that it has the necessary capabilities to meet and exceed its customers’ expectations.

D. Advantages of the EOS M 300-4 system

The EOS M 300-4 system offers several advantages for Incodema3D. Its reliability, user-friendliness, and scalability make it a valuable asset in meeting increasing customer demands. Moreover, its features, such as four precision fiber lasers, a generous build area, and dual material recoaters, contribute to enhanced productivity and consistent part quality.

VII. Incodema3D’s Additive Manufacturing Prowess

A. High-precision parts for aerospace and defense industries

Using DMLS technology, Incodema3D specializes in the production of high-precision parts for the aerospace and defense industries. By leveraging the capabilities of EOS metal AM systems, Incodema3D can deliver exceptional quality parts that meet the rigorous requirements of these industries.

B. Collaboration with 6K Additive for materials supply

Incodema3D has collaborated with 6K Additive for the supply of materials produced using its UniMelt plasma microwave powder production system. This collaboration ensures that Incodema3D has access to high-quality materials for additive manufacturing, further enhancing the quality of its parts.

C. Development of 3D printed Cam Tray with Uniformity Labs

Incodema3D has partnered with Uniformity Labs and Polimotor to develop a 3D printed Cam Tray utilizing Uniformity Labs’ AlSi10Mg powder. This collaboration aims to evaluate the advantages of tailored powder compositions in additive manufacturing. The use of the EOS M290 system resulted in increased density and throughput, showcasing the potential of tailored powder compositions in high-performance applications.

D. Utilizing tailored powder compositions for high-performance applications

Incodema3D recognizes the importance of utilizing tailored powder compositions for high-performance applications. By leveraging the capabilities of EOS metal AM systems, Incodema3D can produce parts with superior performance characteristics, catering to the specific needs of its customers.

VIII. Industry Trends and Future Outlook

A. Anticipation of 3D printing trends

In the additive manufacturing industry, several key trends are anticipated. These include advancements in materials, increased automation, improved software capabilities, and the adoption of additive manufacturing in more sectors. Incodema3D stays at the forefront of these trends to provide cutting-edge solutions to its customers.

B. Future of 3D printing in the next 10 years

The future of 3D printing looks promising, with continued advancements in technology and increased adoption in various industries. Over the next 10 years, Incodema3D expects additive manufacturing to play a critical role in revolutionizing manufacturing processes and offering new possibilities for product design and customization.

IX. Conclusion

Incodema3D’s expansion of its metal AM capacity with four new EOS M 300-4 systems marks a significant milestone in the company’s growth and investment in additive manufacturing. With a fleet of 28 metal AM systems, Incodema3D aims to solidify its position as a leading additive manufacturer in North America. The acquisition of the EOS M 300-4 systems, along with strategic investments in infrastructure, allows Incodema3D to meet the growing demands of its customers and deliver high-quality, high-precision parts. By partnering with EOS and leveraging cutting-edge technology, Incodema3D continues to push the boundaries of additive manufacturing and remains at the forefront of the industry. Looking towards the future, Incodema3D anticipates exciting trends and developments in the 3D printing industry, further cementing its role as a pioneer in additive manufacturing.

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