CERATIZIT and PLANSEE to Showcase Refractory Metal AM at Formnext

Have you ever wondered what the future holds for additive manufacturing (AM) with refractory metals like molybdenum and tungsten? This November, two industry giants, CERATIZIT and PLANSEE, will be showcasing their latest advancements in this realm at the Formnext exhibition in Frankfurt. If you’re interested in cutting-edge innovations in the materials world and the sustainability efforts behind them, this is something you won’t want to miss.

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CERATIZIT and PLANSEE: Dominating the Refractory Metal AM Scene

A Partnership Rooted in Excellence

CERATIZIT and PLANSEE have both emerged from the Austrian Plansee Group, bringing together an unparalleled blend of expertise and technological prowess in additive manufacturing. What makes this partnership so intriguing is not just their individual capabilities but how they synergize to offer comprehensive solutions. When two titans in the field merge their knowledge bases, the result is groundbreaking.

Why Refractory Metals?

Understanding Refractory Metals

Refractory metals such as molybdenum and tungsten are known for their high melting points and exceptional strength at elevated temperatures. This makes them invaluable in industries ranging from aerospace to medical applications. These metals are notoriously difficult to work with using traditional manufacturing techniques, making advances in additive manufacturing particularly significant.

Metal	Key Properties	Application
Molybdenum	High melting point, low thermal expansion	Aerospace, medical implants
Tungsten	Highest melting point, robust at high temperatures	Defense, aerospace
Cemented Carbide	Hardness, durability	Cutting tools, wear-resistant parts

Why Formnext?

Formnext is one of the most significant events in the world of additive manufacturing, drawing attention from top experts, manufacturers, and innovators globally. It’s the perfect platform for CERATIZIT and PLANSEE to showcase their groundbreaking work and introduce their capabilities to a wider audience.

The Innovation: Additive Manufacturing Meets Refractory Metals

Unmatched Capabilities in Additive Manufacturing

At Formnext, both companies will demonstrate their capacities in 3D printing molybdenum, tungsten, and cemented carbide. The synergy between these materials and additive manufacturing technologies offers numerous advantages. By 3D printing these materials, prototypes and components that were once impossible to manufacture can now be created swiftly and efficiently.

Leading in Material Innovation

PLANSEE stands as the world market leader in molybdenum and tungsten products. This leadership isn’t just in traditional manufacturing but extends seamlessly into the realm of additive manufacturing. The components made from molybdenum exhibit similar properties to the conventionally manufactured TZM (Titanium-Zirconium-Molybdenum), making them highly reliable for critical applications.

Cemented Carbide Advancements

CERATIZIT has made strides in 3D printing all conventional cemented carbide grades, encompassing grades mainly composed of reclaimed carbide powder. This initiative represents not only an advancement in performance but also a significant leap in sustainability.

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The Sustainability Factor

A Commitment to the Environment

One of the most commendable aspects of this collaboration is the shared commitment to the environment. Utilizing renewable energy, optimizing processes continuously, and recycling materials like tungsten and molybdenum have allowed both companies to significantly reduce the carbon footprint of their products.

Recycling Achievements

In 2023, the Plansee Group achieved an impressive recycling rate of 90% for tungsten. This is monumental in reducing the reliance on primary raw materials, which are often environmentally and ethically problematic to source.

Responsible Sourcing

Both companies ensure that any primary raw materials still required are sourced responsibly, adhering to stringent social, ethical, and environmental standards. Moreover, all metallic residues and waste from 3D printing processes are recycled back into the production cycle, embodying a circular economy model.

Practical Applications: Real-World Benefits

Aerospace and Defense

The unique properties of molybdenum and tungsten make them invaluable in aerospace and defense sectors. For instance, they can withstand extreme conditions that would typically obliterate other materials, making them ideal for components used in rockets and defense mechanisms.

Medical Innovations

In the medical sector, the high biocompatibility and strength of these metals have been transformative, especially in creating durable, reliable implants. Imagine an artificial joint that not just matches but outperforms existing models in durability and functionality.

Sustainable Consumer Products

As the market grows, applications in consumer products are becoming increasingly viable. Think about tools and gadgets that last longer and perform better, all while being produced in a more sustainable manner.

Looking Forward: The Future of Refractory Metal AM

Beyond Current Capabilities

The collaboration between CERATIZIT and PLANSEE isn’t just about current capabilities; it’s about exploring what’s next. They’re constantly pushing the boundaries of what’s possible, innovating new methods to enhance the properties of refractory metals through additive manufacturing.

Global Market Insights

Consumer product AM generated $2.6 billion in 2023, with projections to grow to $28 billion by 2033 at a 26.8% CAGR. This substantial growth indicates a burgeoning market for these advanced materials and manufacturing methods.

Ongoing Research and Development

Both companies are investing heavily in research and development to make AM with refractory metals more efficient, sustainable, and widely applicable. Joining efforts with researchers across various domains, they’re working on projects that could potentially revolutionize industries such as construction and automotive.

The Industry’s Voice: Expert Opinions

Dr. Bernhard Mayr-Schmölzer on Innovation

“We are thrilled to showcase our joint capabilities at Formnext,” said Dr. Bernhard Mayr-Schmölzer, Head of Additive and Joining Technologies, Corporate Research & Development at PLANSEE. His excitement underscores the significance of this collaboration as a major milestone in the industry.

David Sher on Market Trends

David Sher, a noted expert in the field, highlights the increasing relevance of additive manufacturing in diverse industries. “The future is here, and it’s made from refractory metals,” he remarked. Such endorsements reiterate the massive potential these advancements hold.

Conclusion

If you’re intrigued by the future of additive manufacturing and the remarkable possibilities it holds, make sure to check out the Formnext exhibition this November. The collaborative efforts of CERATIZIT and PLANSEE are shaping new horizons in the world of refractory metals, promising not only technological innovation but a sustainable future. Their work embodies a perfect blend of engineering prowess and environmental stewardship, setting a new standard for the industry.

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