CMS Kreator Takes Hybrid LFAM to New Speeds

The CMS Kreator is a new and innovative 3D printer that can create large structures with precision and speed. Developed in collaboration with the Fraunhofer Institute, this hybrid printer combines rapid extrusion capabilities and 5-axis milling to produce high-quality, large-scale parts. The CMS Kreator can print vertically and horizontally, as well as at a 45-degree angle, giving it the ability to create complex shapes. With a larger build volume and the option to use different sizes of extruders, this printer offers flexibility and adaptability. Not only is it faster than traditional 3D printing technologies, but it also reduces material waste and energy consumption, making it a sustainable choice. With the ability to reach extrusion temperatures of up to 450 degrees, the CMS Kreator can work with a variety of materials, including reinforced thermoplastic granules. Overall, this new printer is revolutionizing the world of additive manufacturing, allowing for faster, more efficient, and precise production of large-scale parts.

CMS Kreator Overview

Introduction to CMS Kreator

The CMS Kreator is a hybrid 3D printer developed in partnership with Fraunhofer IWU. It combines rapid extrusion capabilities and 5-axis milling to create large structures with tight tolerances. The machine also minimizes material waste and speeds up production times.

Partnership with Fraunhofer IWU

CMS SpA, an industrial machine manufacturer, collaborated with the Fraunhofer Institute for Machine Tools and Forming Technology (IWU) to develop the CMS Kreator. This partnership has resulted in a powerful hybrid system that can deposit up to 100 kg of material per hour.

Depositing up to 100 kg of material per hour

The CMS Kreator is capable of depositing up to 100 kg of material per hour, making it a highly efficient 3D printer. This high deposition rate allows for faster production and reduces material costs.

Combining rapid extrusion capabilities and 5-axis milling

The CMS Kreator combines rapid extrusion capabilities with 5-axis milling to create large structures with tight tolerances. The machine’s print head can print vertically, horizontally, and at a 45° angle, offering a versatile build capability.

Minimizing material waste and accelerating production times

One of the advantages of the CMS Kreator is its ability to minimize material waste. Compared to traditional manufacturing technologies, it can reduce material waste by at least 81%. Additionally, the machine’s high printing speeds of up to 16 m/min accelerate production times.

More extruder options and larger build volume

The latest upgrades to the CMS Kreator include more extruder options and a larger build volume. Users can choose from different sizes of extruders, allowing them to print at rates ranging from 10 kg/hour to 100 kg/hour. The machine can also be configured to print parts in a range of sizes, from 3 x 2 x 1 meters to 10 x 8.5 x 2.5 meters.

Benefits of CMS Kreator

Reduced material costs with SEAM process

The CMS Kreator uses the Screw Extrusion Additive Manufacturing (SEAM) process, which uses thermoplastic granules to reduce material costs. This process is up to eight times faster than conventional 3D printing technologies, making it a cost-effective solution.

Up to 8 times faster than conventional 3D printing technologies

Thanks to the SEAM process, the CMS Kreator is up to eight times faster than traditional 3D printing technologies. This speed allows for faster production and increased efficiency.

Versatile build capability with print head

The CMS Kreator’s print head offers a versatile build capability. It can print vertically, horizontally, and at a 45° angle, giving users the flexibility to create various shapes and structures.

Milling component for excellent tolerances

In addition to its rapid extrusion capabilities, the CMS Kreator also features a milling component. This component is used to transform near-net-shape prints into large-scale parts with excellent tolerances.

Configurable build volume

The CMS Kreator can be configured to print parts in a range of sizes. Users can choose the build volume that best suits their needs, from 3 x 2 x 1 meters to 10 x 8.5 x 2.5 meters.

Different sizes of extruder for printing rates

To accommodate different printing rates, the CMS Kreator offers different sizes of extruders. Users can choose an extruder size that allows them to print at a rate of 10 kg/hour, 30 kg/hour, 50 kg/hour, or 100 kg/hour.

High printing speeds

The CMS Kreator can print at speeds of up to 16 m/min, making it one of the fastest large-format extrusion systems available. This high printing speed boosts productivity and reduces production time.

New slicing software for improved production workflow

The CMS Kreator comes with a new slicing software that simplifies the printing process and temperature control. This software reduces printing times and improves production workflow, making it easier for users to operate the machine.

Sustainable edge and reduced material waste

The CMS Kreator has a sustainable edge due to its high printing speeds and reduced material waste. Because parts can be built up faster, the energy expended per part is minimized. The machine can also cut material waste by at least 81% compared to other manufacturing technologies.

Wide range of compatible materials

The CMS Kreator can process a wide range of materials, including thermoplastic granules made from PLA, PP, PET, PA, ABS, PC, PEI, PESU, and more. The printer’s pellet feedstocks are typically reinforced with discontinuous glass or carbon fibers for additional strength.

SEAM Process and Print Capability

Introduction to Screw Extrusion Additive Manufacturing (SEAM)

The CMS Kreator utilizes the SEAM process, which is based on the use of thermoplastic granules to reduce material costs. This process is known for its speed and cost-effectiveness.

Using thermoplastic granules to reduce material costs

With the SEAM process, the CMS Kreator can reduce material costs by using thermoplastic granules instead of traditional filament. These granules are more cost-effective and allow for faster deposition rates.

Print head capabilities

The CMS Kreator’s print head offers versatile printing capabilities. It can print vertically (0°), horizontally (90°), and at a 45° angle, giving users the flexibility to create complex structures.

Vertical, horizontal, and angled printing

The CMS Kreator can print in multiple orientations, including vertical, horizontal, and at a 45° angle. This versatility allows for the creation of structures with varying shapes and dimensions.

Milling component for transforming prints into large-scale parts

In addition to its extrusion capabilities, the CMS Kreator features a milling component. This component is used to transform near-net-shape prints into large-scale parts with excellent tolerances.

Configurable build volume for different part sizes

The CMS Kreator can be configured to accommodate different part sizes. Users can choose the build volume that best suits their needs, allowing for the production of both small and large parts.

Piece and Production Speed

Printing speeds of up to 16 m/min

The CMS Kreator is capable of printing at speeds of up to 16 meters per minute. This high printing speed allows for faster production and increased efficiency.

New slicing software for faster printing times

The CMS Kreator comes with a new slicing software that simplifies the printing process and temperature control. This software reduces printing times, allowing for faster production.

Improved production workflow

Thanks to its high printing speeds and new slicing software, the CMS Kreator offers an improved production workflow. The machine is designed to streamline the printing process and increase efficiency.

Sustainability and Material Compatibility

Reduced energy consumption per part

The CMS Kreator’s high printing speeds contribute to reduced energy consumption per part. By building parts faster, the machine minimizes the amount of energy required for each print, making the process more sustainable.

Material waste reduction by at least 81%

Compared to traditional manufacturing technologies, the CMS Kreator can reduce material waste by at least 81%. This significant reduction in waste is achieved through its efficient printing process.

Wide range of compatible materials

The CMS Kreator is compatible with a wide range of materials. It can process thermoplastic granules made from PLA, PP, PET, PA, ABS, PC, PEI, PESU, and more. This compatibility offers users flexibility in material selection.

Extrusion temperatures up to 450°

The CMS Kreator is capable of reaching extrusion temperatures of up to 450 degrees Celsius. This high extrusion temperature allows for the processing of a variety of materials and expands the machine’s capabilities.

Collaboration and Testing

Collaboration with CMS Kreator Additive Lab

For users who require specific materials, the CMS Kreator offers collaboration with the CMS Kreator Additive Lab. This collaborative platform allows for the testing of new materials on the CMS Kreator, ensuring compatibility and performance.

Testing of new materials on the CMS Kreator platform

The CMS Kreator’s collaboration with the CMS Kreator Additive Lab includes testing of new materials on the machine’s platform. This testing process ensures that the materials meet the required standards and perform optimally.

Industry Applications

Large-format additive manufacturing

The CMS Kreator is well-suited for large-format additive manufacturing applications. Its high printing speeds, versatile build capability, and milli