61KVqdwpD6L._AC_UL160_SR160,160_ Hannah Begins Construction on First Multi-Storey 3D-Printed House in the US

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Hannah, the design studio based in Ithaca, New York, has embarked on a groundbreaking project with the construction of the first multi-storey 3D-printed house in the United States. Located in Houston, the Cores building combines 3D-printed concrete with wood framing to create a scalable, multi-storey single-family home with 4,000 square feet of living space. The project, a collaboration with PERI 3D Construction and CIVE engineering firm, aims to showcase the potential of 3D printing technology and mass customization, while integrating conventional construction methods. With a modular design and a focus on simplicity, Hannah hopes that this concept will serve as a stepping stone for future 3D-printed multi-family and mixed-use constructions in the US.

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Design Studio Hannah Begins Construction on Cores

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Introduction

Hannah, a design studio based in Ithaca, New York, has embarked on a new and groundbreaking construction project called Cores in Houston. Cores will be the first multi-storey 3D-printed structure completed in the United States, showcasing the possibilities of 3D printing technology and design solutions. The hybrid structure combines 3D-printed concrete with wood framing, providing a scalable and compatible design with typical timber-frame constructions.

The Construction Process

The construction of Cores involves a carefully planned and executed process. The structure will take approximately 220 hours to print, utilizing a COBOD BOD2 gantry printer and printable concrete. Due to the linear site layout, the printer will be relocated to three separate locations in order to accommodate the construction. This approach ensures efficient and seamless progress throughout the building process. Insulation for the structure is achieved using a closed-cell foam system, which enhances energy efficiency and comfort.

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Modularity and Future Applications

The Cores project aims to demonstrate the modularity of its design concept. By incorporating modular elements, the designers envision the potential application of the concept in future multi-family and mixed-use construction. This innovative approach seeks to enhance the impact, applicability, sustainability, and cost efficiency of 3D printing in residential and multi-family buildings in the United States. The integration of mass-customized architectural components simplifies building system integration, offering greater flexibility and customization options to homeowners.

Renderings and Features

Renderings of the completed Cores project provide a glimpse into its unique features and visual aesthetics. The exterior of the structure showcases a raw, layered concrete finish complemented by metal paneling, giving it a contemporary and industrial look. The placement of windows along the printing gradient adds to the distinctive design. With 4,000 square feet of living space, the home offers ample room for residents. The integration of 3D-printed concrete with wood framing combines the benefits of both materials, generating a harmonious and visually engaging architectural aesthetic. The project serves as a testament to the design potential and advantages of 3D printing and mass customization in the construction industry.

Collaboration and Technology

Hannah collaborated with PERI 3D Construction, the American branch of the German-based 3D-construction company, and engineering firm CIVE for the design and execution of the Cores project. The utilization of a COBOD BOD2 gantry printer and printable concrete underscores the advanced technology employed in the construction. The project not only showcases the potential of 3D printing technology but also emphasizes the significance of mass customization in the construction industry. The collaborative effort seeks to expand the applicability and integration of 3D printing technology in the United States’ construction industry, offering new possibilities for innovative and sustainable construction solutions.

Advantages of 3D-Printed Homes

The development of 3D-printed homes offers numerous advantages that can potentially revolutionize the construction industry. One notable advantage is their ability to withstand natural disasters due to the use of resilient materials and modular construction methods. While concrete is commonly used for 3D printing, the experimentation with alternative materials such as soil further expands the possibilities and versatility of 3D-printed homes. The growing prevalence of 3D-printed homes in recent years highlights the industry’s increasing acceptance and recognition of this construction method. Notably, Logan Architecture and ICON completed the first 3D-printed homes for sale in the United States, marking a significant milestone in the advancement of this technology.

Background and Previous Projects by Hannah

Hannah is a design studio founded by Leslie Lok and Sasa Zivkovic, who are assistant professors at Cornell’s architecture school. The studio has already made significant strides in the field of design and construction, incorporating sustainable practices and innovative solutions in their projects. In a previous project, Hannah designed a cabin in New York that featured a 3D-printed foundation and reclaimed wood sourced from a beetle infestation. The studio’s work revolves around the intersection of technology and architecture, continuously pushing the boundaries of design possibilities.

In conclusion, the construction of Cores by design studio Hannah is a significant milestone in the field of 3D printing and construction technology. By combining 3D-printed concrete with wood framing, the project showcases the potential for scalable and compatible designs in residential and multi-family buildings. The modular concept of Cores paves the way for future applications and demonstrates the advantages of mass customization in construction. With renderings showcasing its unique features and the collaboration with industry-leading companies, Hannah’s Cores project represents a leap forward in the integration of 3D printing technology in the United States’ construction industry.

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