How CBAM Technology Uses Inkjet Methods for Composite Parts

You’re about to explore how CBAM Technology, presented by Vision Miner, is setting new standards in 3D printing at the AMUG 2023 conference. With a spotlight on Steve Hoover from Impossible Objects, you’ll get an inside look at how this innovative process employs high-speed inkjet methods to craft composite parts with impressive performance characteristics.

CBAM (Composite-Based Additive Manufacturing) uses materials such as PEEK and Nylon 12 fortified with carbon or glass fiber to produce robust parts tailored for demanding applications. This revolutionary technology not only ensures faster and stronger part production but also offers high resistance to chemicals and heat, making it ideal for components like drone propellers and industrial mounts. Get ready to grasp the latest advancements in the additive manufacturing world.

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Event Coverage

Vision Miner’s Coverage of AMUG 2023

Welcome to Vision Miner’s in-depth coverage of AMUG 2023! AMUG, short for Additive Manufacturing Users Group, is one of the premier events in the world of 3D printing and additive manufacturing. You’re a 3D printing enthusiast who loves staying up-to-date with the latest innovations, and we bring you just that. At this year’s event, we’ve seen some mind-blowing advancements and conducted insightful interviews to give you a front-row seat to all the action. One of the standout presences this year has been Impossible Objects with their revolutionary CBAM 3D Printing technology.

Interviews and Product Showcases Related to 3D Printing

At AMUG 2023, we had the pleasure of speaking with Steve Hoover, the CEO of Impossible Objects. Steve walked us through his company’s groundbreaking Composite-Based Additive Manufacturing (CBAM) technology. Beyond interviews, the event was brimming with various product showcases that highlighted the latest trends in 3D printing. From high-performance parts to unique materials, AMUG provided a comprehensive glimpse into the future of additive manufacturing.

Featured Company

Steve Hoover from Impossible Objects

Meet Steve Hoover, the visionary leader behind Impossible Objects. Steve and his team are pushing the boundaries of what is possible with 3D printing. At AMUG 2023, Steve shared insights into their unique technology, CBAM, which promises to revolutionize the 3D printing landscape. Whether you’re looking to create stronger, more resilient parts or need a quicker manufacturing process, Steve and his team might have just the solution you’re seeking.

Introduction to CBAM 3D Printing Technology

CBAM or Composite-Based Additive Manufacturing is the latest innovation from Impossible Objects. This technology utilizes high-speed inkjet printing methods to create composite parts, combining materials like PEEK and Nylon 12 with carbon or glass fiber. It’s a game-changer in the 3D printing world, offering rapid production times without sacrificing strength or quality. If you’re someone who relies on high-performance materials, you’ll find CBAM technology fascinating.

Technology Description

Overview of CBAM (Composite-Based Additive Manufacturing)

CBAM stands for Composite-Based Additive Manufacturing, a technique that represents a significant leap forward in the field of 3D printing. This method employs cutting-edge inkjet printing to apply layers of thermoplastic powder onto non-woven fabrics. The process leverages high-performance materials, ensuring the end products are both robust and resilient. If you’re in industries that demand durability, CBAM could be a game-changer for you.

Materials Used: PEEK and Nylon 12

Impossible Objects uses high-performance materials like PEEK and Nylon 12 in their CBAM technology. PEEK is known for its excellent mechanical properties and resistance to extreme temperatures, making it ideal for demanding applications. Nylon 12, on the other hand, offers flexibility and toughness. By combining these materials with carbon or glass fiber, Impossible Objects can create parts that are not just durable but also lightweight and resistant to various environmental factors.

Combination with Carbon or Glass Fiber

The real magic of CBAM lies in the combination of high-performance thermoplastics like PEEK and Nylon 12 with reinforcing fibers such as carbon or glass. These fibers imbue the printed parts with extraordinary strength and stability. Imagine being able to manufacture components that are not only incredibly strong but also lightweight and resistant to both heat and chemicals. That’s the promise of CBAM technology.

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Innovative Process

Utilization of Non-Woven Fabric and High-Performance Thermoplastics

The first step in Impossible Objects’ CBAM process involves the use of non-woven fabric as a base. High-performance thermoplastics like PEEK and Nylon 12 are then applied to this base, setting the stage for a truly innovative manufacturing journey. By doing so, you can achieve a level of consistency and quality that traditional methods struggle to match.

Inkjet Printing to Apply Patterns and Thermoplastic Powder

Next, an inkjet printer applies specific patterns onto the fabric. Thermoplastic powder is then spread over the entire surface. Where the inkjet printer has applied a pattern, the powder sticks. This method allows for incredible precision, enabling you to create complex parts with intricate designs and high performance.

Vacuum and Room Temperature Printing to Reduce Thermal Stress

One of the standout features of CBAM is its use of vacuum and room temperature printing. After the inkjet printer applies the pattern, a vacuum is run over the fabric. This step removes any non-adhered powder, leaving behind only the required template. By performing all these steps at room temperature, you significantly reduce thermal stress, ensuring that your parts are devoid of the cracking and warping commonly associated with other 3D printing methods.

Heating and Compression for Solid Consistency

Once the layers are complete, they are stacked and heated above the melting point of the polymer. The stack is then compressed to ensure that the polymer particles wrap around the carbon or glass fibers consistently. This results in a solid part that’s not merely a lamination but a unified structure, offering unprecedented strength and durability.

Sandblasting to Remove Excess Material

Finally, sandblasting is used to remove any excess material, leaving you with a clean, finished part. This step ensures that the final product adheres to the highest quality standards, ready for deployment in demanding applications. Sandblasting not only enhances the aesthetic appeal of the part but also contributes to its long-term performance.

Advantages

Faster Part Production

With the CBAM process, part production is significantly faster compared to traditional methods. The efficiency of inkjet patterning combined with room temperature operations allows for rapid manufacturing cycles. If time is of the essence in your projects, CBAM can meet those stringent deadlines.

Stronger Part Production

CBAM technology delivers parts that are stronger than those produced by conventional 3D printing methods. The combination of high-performance thermoplastics and reinforcing fibers results in parts that can withstand substantial mechanical stress. For you, this means durable, reliable components that stand the test of time.

High Resistance to Chemicals

Chemical resistance is another significant advantage of CBAM-produced parts. Materials like PEEK and carbon fiber provide excellent resistance to a variety of chemicals, making these parts ideal for industrial applications. If you work in environments where chemical exposure is a concern, CBAM parts will serve you well.

High Resistance to Heat

Heat resistance is a crucial attribute for many industrial applications. The CBAM process produces parts capable of withstanding high temperatures, courtesy of materials like PEEK and the careful layering and compression techniques employed. If your applications involve high-heat scenarios, CBAM parts are up to the task.

Suitability for Demanding Applications

The overall robustness and resilience of CBAM parts make them incredibly suited for demanding applications. Whether it’s aerospace, automotive, or industrial uses, these parts will not let you down. The advanced properties of CBAM components ensure they perform optimally even in the most challenging conditions.

Example Applications

Drone Propellers and Components

One of the standout applications for CBAM technology is in the realm of drones. Drone propellers and other components benefit greatly from the strength and lightweight properties of CBAM parts. If you’re involved in the drone industry, you’ll appreciate how these robust yet light components can improve performance and durability.

Bearing Mounts

CBAM parts are also ideal for creating bearing mounts. These parts require high mechanical strength and precision, both of which are delivered by the CBAM process. For you, this means reliable, long-lasting bearing mounts that can withstand rigorous operational demands.

Industrial Uses

Beyond drones and bearing mounts, CBAM technology finds applications in various industrial settings. Whether it’s for creating fixtures, tooling, or other industrial components, the strength, chemical resistance, and heat resistance of CBAM parts make them exceptionally versatile. If you operate in a demanding industrial environment, CBAM parts can be a game-changer for your applications.

Event Promotion

Importance of AMUG for Additive Manufacturing Innovations

AMUG is a critical event for anyone involved in additive manufacturing. The conference serves as a melting pot for innovators, engineers, and enthusiasts. It’s where you get to see the latest advancements, interact with industry leaders, and gain three-dimensional perspectives on how these technologies can be applied in real-world scenarios. The significance of AMUG for fostering innovation and advancing the field of additive manufacturing cannot be overstated.

Key Updates and Trends from the Event

This year’s AMUG brought forward several key updates and trends, including the rise of composite-based additive manufacturing. Companies are increasingly focusing on creating parts that are not only functional but also highly durable and resilient. Advances in material science, faster production techniques, and a focus on reducing thermal stress were some of the trending topics. Staying updated with these trends enables you to harness the latest advancements for your projects, making AMUG an invaluable resource.

Company Promotion

Vision Miner’s Expertise in Functional 3D Printing

At Vision Miner, we take pride in our expertise in functional 3D printing. Our specialty lies in high-performance plastics like PEEK, ULTEM, PPSU, PPS, and CFPA. If you’re looking to incorporate these materials into your projects, our extensive knowledge and experience can guide you. We’re dedicated to helping you achieve the best possible results with your 3D printing endeavors.

Specialization in High-Performance Plastics

High-performance plastics are our forte. Whether you need materials that offer resistance to extreme temperatures, chemicals, or mechanical stress, we’ve got you covered. Our range of high-performance plastics ensures that your parts meet the highest standards, providing you with the reliability and durability necessary for demanding applications.

Capabilities in 3D Scanning and Consultation

Beyond 3D printing, we also excel in 3D scanning and consultation services. Our state-of-the-art 3D scanners allow for precise capture of even the most intricate details. If you’re looking to bring existing parts into the digital realm for replication or modification, our scanning capabilities are top-notch. Additionally, our consultation services are designed to help you navigate the complexities of functional 3D printing, from material selection to part design and production.

Contact & Social Media

Consultation Availability

We recognize that the world of 3D printing can be complex, especially when dealing with high-performance materials. That’s why we offer consultation services to help you make informed decisions. Whether you’re a seasoned professional or a newcomer, our team is available to guide you through every step of your 3D printing journey.

Contact Through Phone and Email

For any inquiries, consultations, or just to say hi, you can reach us by phone at 833-774-6863 or via email at [email protected]. We’re always eager to assist you and ensure that your 3D printing projects are successful. Your convenience and satisfaction are our top priorities.

Social Media Presence on Facebook, Instagram, and Twitter

Stay connected with us through our social media channels. You can find us on Facebook, Instagram, and Twitter under the handle @visionminer. Following us on these platforms ensures that you stay updated with the latest news, tips, and innovations in 3D printing. We love engaging with our community and sharing the exciting developments in the world of additive manufacturing.

Conclusion

Summary of CBAM Technology and Its Benefits

In summary, CBAM technology from Impossible Objects is truly a milestone in the world of 3D printing. From faster production times to stronger, more resilient parts, this innovation is set to redefine manufacturing in various industries. The use of high-performance materials like PEEK and Nylon 12, combined with carbon or glass fiber, guarantees top-notch performance even in the most demanding conditions.

Future Prospects for Composite Part Manufacturing

The future of composite part manufacturing looks incredibly promising with CBAM technology. As more industries recognize the benefits of this advanced manufacturing method, we can expect to see its adoption grow exponentially. If you’re looking towards the future, CBAM can provide you with the tools and capabilities to stay ahead in your field.

Encouragement to Follow Updates from Vision Miner and Impossible Objects

Stay tuned for more exciting updates from Vision Miner and Impossible Objects. We are committed to bringing you the latest advancements in 3D printing technology, ensuring you have the knowledge and tools to succeed in your projects. Follow us on our social media channels and keep an eye out for our latest news, product showcases, and expert insights. The future of 3D printing is bright, and with innovations like CBAM, it’s only getting better!

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