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The Rise of Additive Manufacturing in the Energy Sector
Additive manufacturing, also known as 3D printing, has been making waves in various industries, and the energy sector is no exception. With its ability to produce complex geometries and precision parts, additive manufacturing is revolutionizing the way energy companies produce and maintain their equipment.
What is Additive Manufacturing?
Additive manufacturing is a process that creates a product by adding material layer by layer, unlike traditional manufacturing methods, which involve subtracting material. This process allows for the creation of complex shapes and structures that cannot be achieved with traditional manufacturing methods. Additive manufacturing uses a variety of materials, including metals, plastics, and ceramics, to produce parts.
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Hyliion and Colibrium Additive: A Partnership that’s Changing the Game
Hyliion Holdings Corp., a developer of sustainable electricity-producing technology, has partnered with Colibrium Additive, a GE Aerospace company, to scale up production of its KARNO generator technology. Hyliion has installed its first M Line additive manufacturing system from Colibrium Additive, which is expected to increase output of precision parts by two to four times compared to previous 3D printing setups.
The M Line Additive Manufacturing System
The M Line additive manufacturing system is designed with a modular approach that separates laser processing from material handling. This design streamlines production and reduces downtime, optimizing manufacturing processes. The M Line system is an optimal choice for producing the complex parts required in full-scale production of the KARNO generator.
Feature | Description |
---|---|
Modular design | Separates laser processing from material handling, streamlining production and reducing downtime. |
Laser processing | Produces complex parts with high accuracy and precision. |
Material handling | Optimizes material usage and reduces waste. |
The Impact of Additive Manufacturing on the Energy Sector
Additive manufacturing is transforming the energy sector in various ways. Here are a few examples:
Increased Efficiency
Additive manufacturing allows for the production of complex parts with high accuracy and precision, reducing the need for post-processing and assembly. This increases efficiency and reduces production costs.
Reduced Material Waste
Additive manufacturing produces parts by adding material layer by layer, reducing the amount of waste generated during production. This reduces the environmental impact of production and saves resources.
Improved Maintenance
Additive manufacturing allows for the production of spare parts on demand, reducing downtime and improving maintenance efficiency.
Examples of Additive Manufacturing in the Energy Sector
Company | Project | Description |
---|---|---|
Hyliion | KARNO Generator | Uses additive manufacturing to produce complex parts for its KARNO generator technology. |
Upwing Energy | Subsurface Compressor System | Uses Velo3D’s laser powder bed fusion technology to manufacture its compressor module. |
NAMI | Localization of Energy Supply Chains | Purchased new metal and polymer 3D printers to produce parts for the Saudi Electricity Company. |
The Future of Additive Manufacturing in the Energy Sector
As additive manufacturing technology continues to advance, we can expect to see more innovative applications in the energy sector. Here are a few trends to watch:
Increased Adoption
More energy companies are expected to adopt additive manufacturing technology to improve efficiency, reduce costs, and improve maintenance.
Advancements in Materials
New materials are being developed that are specifically designed for additive manufacturing. These materials will enable the production of more complex parts and structures.
Increased Focus on Sustainability
Additive manufacturing is expected to play a key role in the development of sustainable energy solutions. As concern for the environment grows, companies will be looking for ways to reduce their environmental impact, and additive manufacturing will be a key part of that.
Conclusion
Additive manufacturing is revolutionizing the energy sector, enabling the production of complex parts and structures that were previously impossible to produce. As the technology continues to advance, we can expect to see more innovative applications in the energy sector. The partnership between Hyliion and Colibrium Additive is just one example of how companies are using additive manufacturing to improve efficiency and reduce costs. As the demand for sustainable energy solutions grows, additive manufacturing will play a key role in meeting that demand.
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