“Innovative 3D Printing Technologies at FORMNEXT 2022: A Video Overview” brings you the latest advancements from the forefront of additive manufacturing. This fascinating tradeshow, held in Frankfurt in 2022, featured impressive innovations, ranging from recycling old 3D prints into new filament to showcasing cutting-edge AR-controlled printers and advanced nozzles for faster, more precise printing. Sponsored by Nord Thread Protection, this video serves as a detailed exploration of the pivotal breakthroughs and noteworthy technology presented during the event.

At FORMNEXT 2022, companies like Recycling Fabrik, Fraunhofer IAPT, and MaCh3D unveiled groundbreaking products that are set to revolutionize the industry. Each exhibitor brought something unique to the table, such as a 7-nozzle extruder for increased productivity and a mixed-reality headset for intuitive printer control. You’ll also get insights into innovations like Plasmics’ induction heating nozzle and QBIG’s variable diameter nozzle, highlighting how these advancements can impact the future of 3D printing. This overview provides a glimpse into how contemporary 3D printing technology is evolving, offering potent tools to enhance your projects and designs.

Impressive 3D Printing Technology at FORMNEXT 2022

Video By CNC Kitchen

Hello and welcome! Today we’re diving into the latest innovations showcased at the FORMNEXT 2022 tradeshow, one of the leading events in the world of additive manufacturing. In this video, you’ll see a plethora of impressive 3D printing technologies. Special thanks to our sponsor, Nord Thread Protection, for making this possible. Let’s get started!

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Video Overview

Coverage of FORMNEXT 2022 tradeshow

FORMNEXT 2022 provided a spectacular stage for the latest in 3D printing technology. This year’s event was packed with groundbreaking advancements that promise to reshape the world of additive manufacturing. Whether you’re a hobbyist, an industrial professional, or just curious about what’s new in 3D printing, this coverage will give you a taste of the innovative products showcased at the event.

Showcases impressive 3D printing technologies

You’ll see some really mind-blowing innovations in action—from AR-controlled 3D printers to recycling solutions that turn your old prints into new filament. Each company featured has brought something unique to the table, demonstrating the limitless possibilities of 3D printing technology.

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Main Highlights

Recycling Fabrik

Recycling Fabrik has taken significant strides in enhancing the sustainability of 3D printing. Their solution collects old 3D prints and recycles them into new filament, making them a pioneer in reducing plastic waste in additive manufacturing. A bonus? You get reward points for the material you recycle!

Fraunhofer IAPT

At the Fraunhofer IAPT booth, we witnessed a truly futuristic application: an AR-controlled 3D printer. Utilizing a mixed-reality headset, this technology aims to simplify printer maintenance and operation, especially for novices. It’s a perfect example of how AR can integrate seamlessly with 3D printing.

MaCh3D

MaCh3D showcased an affordable yet powerful tabletop tensile and compression tester. This equipment brings lab-level testing capabilities onto the shop floor, offering a practical solution for companies and hobbyists requiring material testing.

Plasmics

Plasmics introduced an induction nozzle for fast and precise heating. This technology enables rapid heating to high temperatures, allowing for better control and efficiency in your printing process.

QBig

QBig featured a nozzle with a variable diameter, specifically designed for large-volume printing. This innovation uses pellet extrusion, reducing material costs significantly while improving print efficiencies.

Sculpman

Sculpman highlighted a dynamically adjustable ribbon nozzle. This non-circular nozzle can adapt in width and comes equipped with an additional rotation axis for better alignment, offering diverse printing capabilities.

LIQTRA

LIQTRA presented a remarkable 7-nozzle extruder aimed at enhancing productivity. They also showcased a custom slicer optimized for this extruder, facilitating complex path planning.

APIUM

APIUM captivated attention by demonstrating perfect layer adhesion for PEEK prints, a high-performance polymer. Their algorithm intelligently adjusts heat distribution to ensure consistent temperatures and impeccable print quality.

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Recycling Fabrik

Collects and recycles 3D printing waste

Recycling Fabrik is doing something truly revolutionary in the world of 3D printing. They collect your old 3D prints and recycle them into new filament. This process doesn’t just help in reducing waste but creates a circular economy within the 3D printing community.

Offers reward points for recycled material

The company encourages you to recycle by offering reward points for the material you send in. These points can be used to purchase recycled filament from their shop. The quality of the filament is comparable to that of new material, with minimal degradation in mechanical properties. So, you’re not just being eco-friendly; you’re also getting back something of value.

Fraunhofer IAPT

Uses mixed-reality headset for printer control

Fraunhofer IAPT showcased an AR-controlled 3D printer that utilizes a mixed-reality headset. This headset projects virtual controls that you can interact with using hand gestures, making the operation incredibly intuitive. Starting a print becomes as simple as dropping a virtual model onto the print bed.

Improves maintenance with interactive guidance

Beyond just starting prints, this AR system offers interactive maintenance guidance. For instance, if you need to grease the leadscrew, the headset will highlight where and how to do it, reducing the chances of errors and making the process more streamlined.

MaCh3D

Affordable testing equipment for shop floors

MaCh3D introduced an affordable solution for material testing with their tabletop tensile and compression tester. Designed to be cost-effective and user-friendly, this equipment is set to bring material testing out of specialized labs and onto shop floors and personal workspaces.

Capable of applying significant force on samples

Despite its affordability, this tester is no slouch in power. It can apply a force of up to 5 kN (kilonewtons) or around 500 kg (1100 lbs) on various samples. This makes it suitable for conducting rigorous tests on different materials, including adhesion tests and strain measurements.

Plasmics

Features an induction heating nozzle

Plasmics unveiled their INo Trident hotend, featuring induction heating technology. This nozzle employs a high-frequency magnetic field to generate heat, leading to faster and more precise temperature control.

Allows precise temperature control and fast heating

In just 5 seconds, this nozzle can reach 200°C, and in 15 seconds, it can hit 400°C. The low thermal mass allows for quick cooling, ensuring that the temperature remains precise and responsive. This is particularly beneficial for gradient printing and foaming filaments that require variable temperatures within a single layer.

QBig

Variable diameter nozzle for efficient large part printing

QBig’s innovative solution to large-volume printing is a variable diameter nozzle. This nozzle can dynamically adjust its orifice size from 1.5 mm for contours to 3 mm for infill, enabling both detailed and coarse printing without swapping nozzles.

Uses pellet extruder, reducing filament costs

Their large-volume printer uses a pellet extruder rather than traditional filament, drastically cutting down on material costs. This is especially beneficial for industrial applications where large prints are common and material expenses can add up quickly.

Sculpman

Non-circular dynamic ribbon nozzle for diverse printing needs

Sculpman’s unique contribution to the tradeshow was their dynamic ribbon nozzle. Unlike traditional circular nozzles, this one has a slot that can change its width dynamically, creating wide extrusions for faster printing and tighter extrusions for more detail.

Additional rotation axis for alignment

This nozzle comes with an additional rotation axis to align the extrusions correctly. The path planning for both the extruder and the rotation axis is handled by custom software, ensuring precise control over the printing process.

LIQTRA

Multi-nozzle extruder increases printing productivity

LIQTRA introduced a 7-nozzle extruder designed to boost printing productivity. This multi-nozzle setup allows for simultaneous printing, cutting down on print times and increasing throughput.

Custom slicer for complex path planning

To handle the complexity of controlling seven nozzles, LIQTRA has developed a custom slicer. This software ensures optimal path planning for the extruder, making it suitable for complex and large-scale prints.

APIUM

Enhanced layer adhesion in PEEK prints

APIUM demonstrated improved layer adhesion for PEEK (Polyether Ether Ketone) prints, a high-performance thermoplastic used in demanding engineering applications. This enhancement ensures that parts are not only strong but also reliable.

Uses ring heater for improved print quality

Their technology employs a ring heater, ensuring consistent temperature control across the print area. This clever heating algorithm calculates how much heat each part of the print requires, adjusting the power accordingly to prevent overheating and maintain uniformity.

Conclusion

Thank you for joining us on this tour of the innovative technologies showcased at FORMNEXT 2022. We hope you found it as exciting and inspiring as we did. Don’t forget to support us through Patreon or join as a YouTube member for exclusive content and updates. We invite you to explore other videos in our library for more insights and tips on 3D printing. Happy printing!

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