Metalysis Expands Powder Research Capabilities for 3D Printable Metal Powders

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Are you prepared to witness the next revolution in metal 3D printing? A UK-based company, Metalysis, is expanding its powder research capabilities to meet the unprecedented demand from the high entropy alloy (HEA) and commercial space sectors. This development has the potential to transform the industry, and we’re here to break it down for you.

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Table of Contents

Metalysis Expands Powder Research Capabilities

Metalysis has installed three new Gen 1 units at its Discovery Centre in Catcliffe, Rotherham, bringing its total suite of Gen 1 units to 12. This significant expansion increases its first-stage research capabilities by a third, enabling the company to tackle the growing demand from the HEA and commercial space sectors. The new units will allow Metalysis to accelerate its research and development of metal 3D printing powders, positioning the company at the forefront of the industry.

What’s Driving the Demand?

The demand for metal 3D printing powders is skyrocketing, driven by the growing interest in high entropy alloys (HEA) and the commercial space sector. HEAs are a new class of materials that exhibit exceptional strength, ductility, and resistance to fatigue, corrosion, oxidation, and temperature resistance. The commercial space sector is also driving demand, with companies like Metalysis working with the European Space Agency (ESA) to convert lunar regolith into metal 3D printing alloys.

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The FFC Cambridge Process: A Game-Changer in Metal 3D Printing

Metalysis’ FFC Cambridge process is a revolutionary technology that uses molten salt electrolysis to turn metal oxides into metal powder, bypassing conventional melting techniques. This process requires lower temperatures and less energy than traditional melting processes, making it more sustainable and affordable. The FFC Cambridge process is also more adaptable than conventional melting approaches, allowing for bespoke materials to be customized to meet specific customer demands.

How Does it Work?

The FFC Cambridge process involves the following steps:

Step	Description
1	Metal oxides are fed into the Gen 1 unit, where they are mixed with a molten salt electrolyte.
2	The mixture is then subjected to an electric current, which causes the metal oxides to be reduced to pure metal.
3	The resulting metal powder is then collected and processed for use in 3D printing applications.

Growing Demand for Metal Powders

The demand for metal 3D printing powders is growing rapidly, driven by the increasing interest in HEAs and the commercial space sector. Metalysis is working with the ESA to convert lunar regolith into metal 3D printing alloys, which has the potential to transform the space industry. The company is also in conversation with commercial partners to deploy its Gen 2 technology on the lunar surface.

What’s Next for Metalysis?

Metalysis is poised to play a significant role in the growing metal 3D printing industry. With its expanded powder research capabilities and revolutionary FFC Cambridge process, the company is well-positioned to meet the increasing demand for metal powders. As the industry continues to evolve, Metalysis is likely to remain at the forefront, driving innovation and pushing the boundaries of what’s possible with metal 3D printing.

Industry Developments: A Growing Market

The metal 3D printing industry is rapidly expanding, with companies like PyroGenesis and IperionX working to expand the production of 3D printable metal powders. 6K Additive has partnered with French metal 3D printing specialist Z3DLab to manufacture a range of titanium alloys powders. As the industry continues to grow, we can expect to see new innovations and developments that will shape the future of metal 3D printing.

The Future of Metal 3D Printing

The future of metal 3D printing looks bright, with companies like Metalysis leading the charge. As the demand for metal powders continues to grow, we can expect to see new technologies and innovations emerge. Whether it’s the development of new materials or the expansion of existing production capabilities, one thing is certain – the metal 3D printing industry is poised for significant growth and innovation in the years to come.

In conclusion, Metalysis’ expansion of its powder research capabilities is a significant development in the metal 3D printing industry. With its revolutionary FFC Cambridge process and growing demand from the HEA and commercial space sectors, the company is well-positioned to drive innovation and push the boundaries of what’s possible with metal 3D printing. As the industry continues to evolve, we can expect to see new developments and innovations that will shape the future of metal 3D printing.

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