Sintavia supercharges growth: $25M expansion targets DoD demands

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Additive manufacturing service provider, Sintavia, is embarking on a $25 million expansion project to meet the increasing demands of the U.S. Department of Defense (DoD) programs. With a completion target of Q4 2024, Sintavia’s expansion will include the development of component testing facilities, advanced manufacturing space, post-processing equipment, and large format printers. The expansion will enable Sintavia to push the boundaries of aerospace component manufacturing and provide fully digital solutions for its customers. In addition, the expansion will incorporate next-generation aerospace heat exchangers with superior heat rejection capabilities. Through this expansion, Sintavia aims to increase production capacity and achieve near 100% production yields. The company has also acquired new printers, testing equipment, and CNC machines to enhance its capability and quality control. Sintavia’s expansion plans highlight its commitment to innovation and meeting the evolving needs of the aerospace industry.

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Sintavia announces $25M investment for expansion

ADDIS ABABA, Ethiopia – Sintavia, a leading additive manufacturing service provider, has recently revealed a $25 million investment for its expansion plans. This significant expansion aims to address the growing demands of the U.S. Department of Defense (DoD) programs. With a target completion date set for the fourth quarter of 2024, Sintavia’s expansion includes the development of testing facilities, manufacturing space, post-processing equipment, and large format printers.

Brian Neff, the Founder and CEO of Sintavia, highlighted the importance of having the right facilities, hardware, and software in order to push the boundaries of designing and manufacturing next-generation aerospace components. He also emphasized the company’s commitment to supporting its customers and their critical programs.

Next-generation aerospace heat exchangers

As part of its expansion, Sintavia is focusing on the development of next-generation aerospace heat exchangers. These heat exchangers will feature additively designed triply periodic minimal surface structures, which will provide superior heat rejection capabilities. Moreover, through a fully digital manufacturing process, Sintavia expects to achieve near-perfect production yields, contrasting with the lower yields commonly encountered by traditional heat exchanger manufacturers.

The adoption of these next-generation heat exchangers will significantly enhance the performance of aerospace systems by improving heat management. This advancement will ultimately contribute to the overall efficiency and safety of aerospace operations.

Securing additional manufacturing space

To accommodate its expansion, Sintavia has secured a long-term lease for an additional 25,000 square feet of manufacturing space adjacent to its existing headquarters. This space will be dedicated to printing, post-processing, and materials testing activities. By expanding its manufacturing space, Sintavia aims to increase its production capacity and meet the growing demand for its additive manufacturing services.

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Acquisition of new printers for increased production capacity

In line with its goal to bolster production capacity, Sintavia has acquired two new printers. The first addition is the SLM NXG XII 600 printer, which will be used to enhance the company’s metal 3D printing capabilities. The second printer is the AMCM M4K-4, which will contribute to the production of high-quality aerospace components.

These new printers will enable Sintavia to meet the increasing demand for its additive manufacturing services and ensure efficient and timely production of aerospace components.

Enhanced quality control measures

As part of its expansion plans, Sintavia is implementing enhanced quality control measures. The company has invested in a range of state-of-the-art equipment, including a CT scanner, air furnace, and various testing machines. These additions will significantly improve the company’s testing capabilities, allowing for better analysis and evaluation of the manufactured components.

In addition, Sintavia has incorporated a shock and vibration table, a pressure cycle tester, and acoustic testing equipment. These testing machines will enable the company to assess the durability and performance of its aerospace components, ensuring their compliance with industry standards.

Sintavia’s AM endeavors

Sintavia has been actively involved in the advancement of additive manufacturing (AM) technology. The company received a direct equity investment from Lockheed Martin Corporation, a renowned aerospace and defense company. This investment, valued at $20 million, represents an 18% ownership stake in Sintavia.

The collaboration between Sintavia and Lockheed Martin focuses on exploring the potential of metal AM as a substitute for conventional manufacturing methods. This partnership aligns with the “AM Forward” initiative, which aims to enhance U.S. supply chains through the adoption and deployment of AM technology.

Moreover, Sintavia has developed a proprietary 3D printing process for NASA’s GRCop-42 copper alloy. This additive manufacturing method eliminates the need for hot isostatic pressing, simplifying the production process and potentially reducing costs and manufacturing lead times.

These endeavors demonstrate Sintavia’s commitment to pushing the boundaries of AM technology and its applications in various industries, particularly aerospace and defense.

Future trends and outlook in 3D printing

As the field of 3D printing continues to evolve, it is important to explore future trends and developments in the industry. Some anticipated trends include the advancement of additive manufacturing materials, improved printing speed and precision, and the integration of 3D printing with other disruptive technologies such as artificial intelligence and robotics.

In the next 10 years, we can expect to see further integration of additive manufacturing into various industries, including healthcare, automotive, and consumer goods. As the technology becomes more accessible and cost-effective, more companies will incorporate 3D printing into their manufacturing processes, leading to increased efficiency and innovation.

GE Aerospace now trading on the New York Stock Exchange

In other news, GE Aerospace, a leading aerospace company, is now trading on the New York Stock Exchange. This development reflects the company’s growth and success in the aerospace industry. GE Aerospace’s presence on the stock exchange will provide investors with an opportunity to participate in the company’s future growth and success.

New project call worth $6.6M announced by America Makes

America Makes, the National Additive Manufacturing Innovation Institute, has announced a new project call worth $6.6 million. This project call aims to support research and development in additive manufacturing and accelerate its adoption in various industries. The funding will enable researchers and industry experts to collaborate on innovative projects that push the boundaries of additive manufacturing technology.

This project call demonstrates America Makes’ commitment to fostering innovation and driving the growth of the additive manufacturing industry in the United States. By providing funding and resources, America Makes aims to contribute to the development of new technologies and applications in additive manufacturing.

In conclusion, Sintavia’s $25 million investment for expansion reflects the company’s dedication to meeting the growing demands of the U.S. Department of Defense. The development of next-generation aerospace heat exchangers and the acquisition of new printers and equipment will enhance Sintavia’s production capacity and quality control measures. Additionally, Sintavia’s collaboration with Lockheed Martin and its development of high-performance metal parts exemplify the company’s commitment to advancing additive manufacturing technology. As the industry continues to evolve, future trends and developments in 3D printing hold promise for increased efficiency and innovation. Finally, the inclusion of GE Aerospace on the New York Stock Exchange and the announcement of a new project call by America Makes signify the continued growth and investment in the additive manufacturing industry.

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