Tekniker Unveils 3 Meter Tall Metal 3D Printer at BIEMH

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Tekniker has just unveiled an impressive new innovation at the BIEMH 2024: a 3-meter-tall metal 3D printer named TITAN. This marvel of engineering utilizes Direct Energy Deposition (DED) technology to fabricate complex metallic structures, promising to revolutionize industries requiring large-scale, high-precision metal components. By integrating advanced features such as a controlled atmosphere enclosure and augmented reality for monitoring, the TITAN stands out as a game-changer, particularly for challenging environments like aerospace and maritime. Tekniker’s showcase highlights its commitment to pushing the boundaries of advanced manufacturing, making it a must-see at the exhibition. Have you ever wondered what the future of metal 3D printing looks like? If so, you’ll be delighted to learn about the incredible advancements Tekniker has made with their latest 3-meter tall metal 3D printer. Unveiled at the BIEMH 2024, this technological marvel is set to revolutionize the industry.

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Table of Contents

Tekniker Unveils 3 Meter Tall Metal 3D Printer at BIEMH

The Tekniker Technology Centre, a member of the Basque Research and Technology Alliance (BRTA), is taking a giant leap forward in the field of advanced manufacturing. From June 3rd to 7th, 2024, the International Machine Tool Biennial Exhibition (BIEMH) will see the debut of Tekniker’s state-of-the-art TITAN 3D printer. This impressive machine measures 6100 mm x 3100 mm x 3420 mm and employs Direct Energy Deposition (DED) technology to manufacture complex geometric metallic structures.

What is Direct Energy Deposition (DED) Technology?

DED technology is a form of additive manufacturing that utilizes laser technology to directly deposit metal wire onto a build platform. This process allows for the creation of highly complex and robust structures that can withstand extreme operating conditions, making it an ideal choice for industries like aerospace and shipbuilding.

Carlos Soriano, a researcher at Tekniker, stated, “TITAN is a piece of innovative advanced manufacturing equipment fully developed by Tekniker to produce large parts that incorporate a range of metal alloys to withstand extreme operating conditions.” One of the standout demonstrations includes manufacturing a rocket engine nozzle that simulates the environmental conditions on Mars.

Demonstrations in Robotics, Materials, and Applications

Tekniker’s showcase at BIEMH 2024 is not just limited to the TITAN machine. They also plan to demonstrate their capabilities in robotics, surface engineering, and ICTs for production. Here’s a closer look at what you can expect:

Controlled Atmosphere Enclosure

The TITAN machine features a controlled atmosphere enclosure, allowing it to simulate various environmental conditions. This is particularly useful for creating components meant to endure extreme climates, which is crucial for aerospace and shipbuilding industries.

Advanced Robotics Demonstrations

At the exhibition, Tekniker will showcase a collaborative robotic cell that performs a “bin picking” process. This involves a robot retrieving parts from a cluttered tray and arranging them methodically. The demonstration utilizes SmartPicking software, which employs 3D vision to guide the robot accurately. Additionally, the Proximity Detector software ensures safe interactions between humans and robots by maintaining a secure distance.

Augmented Reality (AR) goggles like HoloLens will provide a simulated environment for monitoring the robot’s movements. Digital twin technology will enable direct comparisons between the physical robot and its virtual counterpart, enhancing efficiency and accuracy.

Surface Treatment and Material Selection

Tekniker will also display various surface finishing techniques and discuss the development of innovative tribological materials. These materials have exceptional wear resistance, mechanical strength, and high energy density, making them perfect for advanced manufacturing applications.

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Developments in DED Systems and Applications

Tekniker’s contributions are expanding the range of possibilities within DED 3D printing. But they are not alone. Let’s explore some other notable developments in DED systems worldwide.

Nikon’s Lasermeister LM300A and SB100 3D Scanner

Japanese multinational Nikon recently launched the Lasermeister LM300A DED 3D printer and Lasermeister SB100 3D scanner, focusing on repairing metal parts like turbine blades with high precision. The SB100 generates tool paths for the LM300A, which promises significant reductions in lead times and post-processing.

IIT Jodhpur’s Low-Cost Metal AM System

In 2022, engineers at the Indian Institute of Technology (IIT), Jodhpur developed a low-cost metal additive manufacturing system based on DED technology. This system, except for the laser and the KUKA robotic arm, was designed and manufactured in India. It aims to make metal AM more affordable, particularly for aerospace, defense, and other engineering sectors. The system is specialized in laser cladding and maintenance applications and features India’s first variable spot size laser optics and integrated in-situ monitoring.

What to Expect in the Future of 3D Printing

As the 3D printing industry continues to grow, what trends should you be aware of? What will the next decade hold?

Industry Growth

The global additive manufacturing (AM) market is booming. Reports suggest a steady growth, with an increasing number of industries adopting 3D printing for various applications.

Technological Advancements

Expect advancements in materials, printing speed, precision, and the ability to print larger and more complex structures. Organizations are continually working to reduce the costs associated with 3D printing, making it accessible to a broader range of industries.

Sustainability Initiatives

Sustainability and resource efficiency are becoming more crucial. Innovations in 3D printing aim at reducing waste, improving recycling capabilities, and developing eco-friendly materials.

Collaborative Efforts

Partnerships between educational institutions, businesses, and technology providers will drive innovations and practical applications of 3D printing across various sectors. For example, collaborative efforts like those between Creality and Yale University to create a Funbiotics 3D printing camp demonstrate the potential for educational and technological advancements.

Regulatory and Standards Development

As 3D printing becomes more prevalent in sectors like medical and aerospace, stringent regulations and standards will be essential. Ensuring the reliability, safety, and performance of 3D printed components will be a priority.

Stay Informed with the Latest 3D Printing News

Keeping up-to-date with the latest developments in 3D printing is essential if you’re passionate about this rapidly evolving industry. Subscribing to the 3D Printing Industry newsletter or following them on social media platforms like Twitter and Facebook can provide you with timely updates and insights.

You might also find their YouTube channel informative, as it features discussions, debriefs, video shorts, and webinar replays that delve deeper into the world of 3D printing.

Conclusion

Tekniker’s unveiling of the 3-meter tall metal 3D printer at BIEMH 2024 is a clear indication of the significant strides being made in additive manufacturing. With advanced technologies like the TITAN machine, controlled atmosphere enclosures, collaborative robotics, and innovative material selections, Tekniker is setting new standards for what is possible in the industry.

The continuous development of DED systems across the globe, from Nikon’s precision-focused devices to IIT Jodhpur’s affordable models, highlights a growing trend towards more efficient, cost-effective, and versatile metal 3D printing solutions.

As the industry evolves, staying informed about these advancements will be crucial for anyone involved in or curious about the future of 3D printing. The possibilities are endless, and the innovations on display at BIEMH 2024 are just the beginning.

So, next time you think about the future of manufacturing, remember that it’s not just about making things smaller, faster, or cheaper. It’s about pushing the boundaries of what’s possible, and Tekniker’s latest developments are a testament to that.

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